At Alankar Engineers, we offer advanced Wire Saw Machines designed for high-precision cutting of stone, marble, granite, and other hard materials. Our wire saw machines provide a cost-effective, efficient solution for quarrying and stone processing industries, delivering smooth, accurate cuts with minimal wastage.
Wire Saw Machines are ideal for large-scale mining operations, where precise and smooth cutting of stone blocks is critical. These machines utilize a diamond-coated wire to cut through stone, allowing for clean, uniform slabs that enhance the aesthetic quality and utility of the material.
Why Choose Alankar Engineers Wire Saw Machines?
- Precision Cutting: Our wire saws deliver smooth, clean cuts with exceptional accuracy, ensuring minimal material wastage and reducing the cost of raw material.
- Versatile Applications: Capable of cutting through granite, marble, sandstone, and other hard stones, making them suitable for various quarrying and stone processing needs.
- High Efficiency: Designed to cut through thick stone blocks quickly, these machines boost productivity by reducing cutting time compared to traditional methods.
- Durability & Longevity: Built with high-quality materials and state-of-the-art technology, our wire saw machines are designed to withstand the toughest quarrying conditions, ensuring long-term reliability.
- Safety Features: Equipped with multiple safety features, including overload protection and emergency stop mechanisms, to ensure safe operation at all times.
Key Features of Alankar Engineers Wire Saw Machines
- Diamond-Coated Wire: The use of diamond-coated wire ensures high-performance cutting, providing sharpness and precision that results in smooth, accurate cuts with minimal damage to the stone.
- Variable Cutting Speed: Adjustable cutting speeds allow you to customize the operation based on the stone type and the required cut, providing flexibility for different materials.
- Robust Motor: Powerful motors with high torque are used to drive the wire, enabling efficient cutting of large blocks and slabs.
- PLC Control System: The machines are equipped with advanced programmable logic controllers (PLCs) for automated control, ensuring ease of use, improved accuracy, and reduced operator error.
- Water-Cooling System: A built-in water-cooling system is used to prevent overheating of the wire and ensure smooth operation, prolonging the lifespan of the machine.
- Low Maintenance: Designed for easy maintenance, the wire saw machines feature automatic lubrication and cooling systems, reducing downtime and increasing operational efficiency.
Technical Specifications
| Specification | Details |
|---|---|
| Cutting Capacity | Up to 5 meters (depending on stone thickness) |
| Wire Diameter | 6 mm to 10 mm |
| Cutting Speed | 2 to 8 meters per minute (depending on material) |
| Motor Power | 30 kW to 75 kW (depending on model) |
| Power Supply | 415V, 3-phase, 50Hz AC |
| Wire Length | Up to 300 meters (customizable) |
| Material | High-strength steel, diamond-coated wire |
| Control System | PLC-based automated control system |
| Safety Features | Anti-twist protection, overload protection, emergency stop |
| Cooling System | Automatic water-cooling system |
| Applications | Quarrying, stone cutting, marble, granite, and other hard stone |
| Maintenance | Easy-to-maintain with automated lubrication and cooling systems |
Applications of Wire Saw Machines
- Quarrying: Used to cut large blocks of stone in quarries, allowing for easy extraction and minimal wastage.
- Stone Processing: Ideal for the processing of marble, granite, and other hard stones into slabs and tiles for construction and decoration.
- Monuments & Sculptures: Essential for carving and shaping large stone blocks into detailed sculptures, monuments, and other artistic stone works.
- Construction & Architecture: Used to cut stones for use in facades, flooring, cladding, and interior decoration.
- Mining Operations: Suitable for large-scale mining operations where precision cutting of stone is needed for various applications.
Why Alankar Engineers?
Alankar Engineers provides top-tier Wire Saw Machines designed for efficiency, precision, and durability. Our machines are ideal for cutting large volumes of stone while ensuring smooth, clean cuts that enhance the quality and value of the material. We offer customizable configurations to meet the specific needs of your mining or stone processing operations. With advanced features such as programmable controls, water cooling systems, and high-performance motors, our wire saw machines ensure that your operations run smoothly with reduced maintenance and downtime.